MECHANIC MOTOR VEHICLE 2nd year WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 08

1. Reference Learning Outcome :- Plan & perform maintenance, diagnosis and servicing of Vehicle Control System. (Mapped NOS: ASC/N9437)
2. Duration :- Professional Skill 245  Hrs; Professional Knowledge  62  Hrs  (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Steering Systems: – Description and function of Steering systems,
  • Principles of steering, Rack-and-pinion steering system,
  • Recirculation ball & nut steering system,
  • Four-wheel steering systems, collapsible steering system.
  • Steering boxes & columns

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• Following practical to be Practiced On Light & Heavy Vehicle:
• 99. Practice on removing the drop arm, Check and adjust the turning angle, align the drop arm and steering wheel with the front wheel. Check and correct toe-in. (08 Hrs)
• 100. Practice on removing steering wheel, steering gearbox. (09 Hrs)
• 101. Inspect and overhaul steering boxes, adjusting steering gear backlash, pre-load and adjust toe-in, toe-out, camber angle, castor angle, kingpin inclination and wheel run out. (08 Hrs)

WEEK. NO. 09

1. Reference Learning Outcome :- Plan & perform maintenance, diagnosis and servicing of Vehicle Control System. (Mapped NOS: ASC/N9437)
2. Duration :- Professional Skill 245  Hrs; Professional Knowledge  62  Hrs  (for above learning out come)

1. TRADE THEORY (Professional Knowledge ) :- 

   • • Description and function of Steering columns, Rack-and-pinion gearbox, Helix, Variable ratio steering, Worm gearbox, Power Assisted steering, Steering process, Flow-control valve, Electric power assisted steering, Basic electric power steering operation
     • Steering arms & components- Forward control vehicle steering, Steering linkages,
       Joints, Bushes/bushings
     • Wheel alignment fundamentals:- Basic principles of wheel alignment, wheel base, wheel track, king pin inclination, Caster, Camber, Scrub radius, Toe-in & toe out, Toe-out on turns, Turning radius, Thrust angle &centrelines.

   TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

   • 102. Check &top up power steering fluid, (5 Hrs)
   • 103. Carryout Pressure testing a power steering system, Flushing a power steering system, (10 Hrs)
   • 104. Carryout Inspecting & adjusting an engine drive belt, (5 Hrs)
   • 105. Carryout Servicing a steering system, (08 Hrs)
   • 106. Practice servicing wheel bearings. (07 Hrs)
   • 107. Perform Troubleshooting- Causes and remedy for abnormal wear of tyre, wheel wobbling, poor self centring, hard steering, and vehicle pulling to one side. (5 Hrs)

WEEK. NO.  10  &  11

1. Reference Learning Outcome :- Plan & perform maintenance, diagnosis and servicing of Vehicle Control System. (Mapped NOS: ASC/N9437)
2. Duration :- Professional Skill 245  Hrs; Professional Knowledge  62  Hrs  (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Suspension Systems:- Principles of suspension, Suspension force, Unsprung  weight, Wheel unit location, Dampening. Types of suspension-Suspension systems, Solid axle, Dead axle,
  • Description, function and advantages of non independent suspension Independent suspension, Rear independent suspension, Rear-wheel drive independent suspension, electronically controlled air suspension (ECAS), Adaptive air suspension operation.
  • Types of springs – Description and function of Coil springs, Leaf springs, Torsion bars, Rubber springs.
  • Shock absorber types- Description and function of Hydraulic shock absorbers, Gas-pressurized shock absorbers, Load-adjustable shock absorbers, Manual adjustable-rate shock absorbers, Electronic adjustable-rate shock absorbers, Automatic load-adjustable shock absorbers
  • Front suspension types & components- Mc person Strut suspension, Short/long arm suspension, Torsion bar suspension
  • Rear suspension types & components-Rigid axle leaf spring suspension, Rigid axle coilspring suspension, Independent type suspension, Rigid non-drive suspension.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• Following practical to be Practiced On Light & Heavy Vehicle :
• 108. Practice on visual Inspection of chassis frame for crack, bent and twists. (10 Hrs)
• 109. Carryout Overhauling and Inspection of shackle, leaf spring, front & rear suspension. (09 Hrs)
• 110. Practice on removing, inspection and assembling of shock absorber (09 Hrs)
• 111. Practice Lubricating a suspension system. (08 Hrs)
• 112. Perform Trouble shooting for Suspension system defects: Wheel hop, ride height (unequal and low), noises under operation, fluid leakage, excessive travel, bounce, worn dampers, worn joints/damaged linkages, vehicle “crabbing”. (09 Hrs)