MECHANIC DIESEL 1st year WEEK WISE NSQF SYLLABUS (SPILT UP)

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WEEK. NO. 01

  1. Reference Learning Outcome :- Check&performMeasuring & marking byusing various Measuring& Marking tools (VernierCalipers,Micrometer,Telescopegauges,Dialboregauges,Dialindicators,straightedge, feelergauge, threadpitchgauge, vacuumgauge, tirepressuregauge.) Following safety precautions. (Mapped NOS: ASC/N9401)
  1. Duration :- Professional Skill 142  Hrs; Professional Knowledge 34  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • – Importance & scopeof MechanicDiesel Trade Training.
    • – General discipline in theInstitute
    • – Elementary First Aid, Occupational Safety & Health
    • Knowledge of PersonalSafety & Safety precautions in handling Diesel machine
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 1. Demonstration of Machinery used in thetrade.(05hrs)
  • 2. IdentifysafetyGear/PPE(Personal ProtectiveEquipments) and their uses(10 hrs)
  • 3. Importance of maintenanceof safety equipment used inWorkshop.(05hrs)

WEEK. NO. 02 

  1. Reference Learning Outcome :- Check & perform Measuring & marking by using various Measuring & Marking tools (Vernier Calipers, Micrometer, Telescope gauges, Dialbore gauges, Dial indicators, straight edge, feeler gauge, thread pitch gauge, vacuum gauge,tire pressure gauge.) Following safety precautions. (Mapped NOS: ASC/N9401)
  2. Duration :- Professional Skill 142  Hrs; Professional Knowledge 34  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • – Concept about House Keeping & 5S method.
    • – Safety disposal of Used engine oil,
    • – Electrical safety tips.
    • – Safe handling of Fuel Spillage,
    • – Safe disposal of toxic dust,
    • safe handling and Periodic testing of lifting equipment.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 4. Demonstrationon safe handling and Periodic testing of lifting equipment,and Safety disposal of used engine oil. (10 hrs.)
  • 5. Demonstration on health hazards, occupational safety & first Aid. (05 hrs)
  • 6. Demonstration fire service station to provide demo on Fire safety. (05 hrs)
  • 7. Perform use of fire extinguishers. (05 hrs)

WEEK. NO.  03

  1. Reference Learning Outcome :- Check & perform Measuring & marking byusing various Measuring& Marking tools (VernierCalipers,Micrometer,Telescopegauges,Dialboregauges, Dial indicators, straight edge, feel ergauge, thread pitch gauge, vacuumgauge,tire pressure gauge.) Following safety precautions. (Mapped NOS: ASC/N9401)
  2. Duration :- Professional Skill 142  Hrs; Professional Knowledge 34  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Hand & Power Tools: –
    • – Marking scheme, marking material chalk,Prussian blue.
    • – Cleaning tools-Scraper,wire brush, Emery paper,
    • – Description, care and use of Surface plates,stee lrule, measuring tape, try square.
    • Callipers-inside and outside.
    • Dividers, surface gauges,scriber,
    • – Punches-prick punch,centre punch,pinpunch,hollow punch, number and letter punch.
    • Chisel-flat,cross-cut.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 8. Perform marking using all marking aids, like steel rule with spring callipers, dividers,scriber, punches, chisel etc. on MS Flat/Sheet Metal. (17 hrs)
  • Measure a wheel base of a vehicle with measuring tape. (08 hrs)

WEEK. NO. 04  

  1. Reference Learning Outcome :- Check & perform Measuring & marking byusing various Measuring& Marking tools (Vernier Calipers, Micrometer, Telescope gauges,Dial bore gauges,Dial indicators, straight edge, feeler gauge, thread pitch gauge, vacuum gauge,tire pressure gauge.) Following safety precautions. (Mapped NOS: ASC/N9401)
  2. Duration :- Professional Skill 142  Hrs; Professional Knowledge 34  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Hammer-ball pein, lump,mallet.
    • Screwdrivers-blade- Screwdriver,Phillips screwdriver, Ratchet screwdriver.
    • Allenkey, bench vice & C-clamps,
    • – Spanners-ringspanner,open end spanner & the combination spanner, universal adjustable open end spanner.
    • Sockets & accessories
      – Pliers
    • – Combination pliers,multi grip, long nose, flat-nose, Nippersor pincer pliers, Side cutters, Tinsnips, Circlip pliers, external circlips pliers.
    • – Air impact wrench, air ratchet,wrenches-
    • Torque wrenches, pipewrenches, Pipe flaring & cutting tool, pullers
    • – Gear and bearing.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 9. Perform to remove wheel lug nuts with use of an air impact wrench (08 hrs)
  • 10. Operate General workshop tools & power tools. (15 hrs)

WEEK. NO. 05  & 06

  1. Reference Learning Outcome :- Check & perform Measuring & marking byusing various Measuring& Marking tools (Vernier Calipers, Micrometer, Telescope gauges,Dial bore gauges,Dial indicators, straight edge, feeler gauge, thread pitch gauge, vacuum gauge,tire pressure gauge.) Following safety precautions. (Mapped NOS: ASC/N9401)
  2. Duration :- Professional Skill 142  Hrs; Professional Knowledge 34  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Systems of measurement
    • – Description,Least Count calculation, care & use of -Micrometers-Outside,and depth micrometer,
    • – Micrometer  adjustments,
    • – Description,Least Count calculation, care & use of Vernier Calliper.
    • – Telescope gauges, Dial bore gauges, Dial indicators, straight edge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 11. Perform measuring practice on Cam height, Camshaft Journal dia, crankshaft journal dia, Valve stem dia, piston diameter, and piston pin dia with outside Micrometres. (05 hrs)
  • 12. Perform measuring practice on cylinder bore for taper and out-of-round with Dial bore gauges. (10 hrs)
  • 13. Perform measuring practice to measure wear on crankshaft end play, crankshaft run out, and valve guide with dial indicator and magnetic stand (05 hrs)
  • 14. Perform measuring practice to check the flatness of the cylinder head is warped or twisted with straight edge is used with a feeler gauge. (10 hrs)
  • 15. Perform measuring practice to check the end gap of a piston ring, piston-to- cylinder wall clearance with feeler gauge. (09 hrs)
  • 16. Perform practice to check engine manifold vacuum with vacuum gauge. (05hrs)
  • 17. Perform practice to check the air pressure inside the vehicle tyre is maintained at the recommended setting. (05hrs)

WEEK. NO. 07  & 08 

  1. Reference Learning Outcome :- Plan & perform basic fastening & fitting operation by using correct hand tools, Machine tools & equipments. (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 90  Hrs; Professional Knowledge 17  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • – Different type sofmetal joint (Permanent, Temporary),methods of, Soldering,etc.
      Fasteners
    • – Study of different types ofscrews, nuts, studs & bolts,locking devices, Such as locknuts, cotter, split pins, keys,circlips,lockrings,lockwashers and locating wheretheyareused.
    • Washers & chemical compounds can be used to helpse cure these fasteners.
    • Function of Gaskets, Selection of materials for gasket sand packing, oil seals.
    • Types of Gaskets – paper, multi layered metallic, liquid, rubber, copperand printed.
    • – Thread Sealants- Various type slike, locking,sealing, temperature resistance, anti locking, lubricating etc.
    • Cuttingtools
    • – Study of different type of cutting tools like Hacksaw, File-Definition, parts of a file, specification, Grade,shape, different type of cut and uses., OFF-handgrinding with sander, bench and pedestal grinders, safety precautions while grinding.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
    • 18. Perform removal of stud/bolt using stud extractor (05hrs)
    • 19. Perform practice on cutting tools like Hacksaw, file, chisel, Sharpening of Chisels, center punch, safety precautions while grinding. (10hrs)
    • 20. Perform practice on Hacksawing and filing to given dimensions. (25 hrs)
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