MECHANIC MOTOR VEHICLE 1st year WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 01

  1. Reference Learning Outcome :- Check & perform Measuring & marking by using various Measuring & Marking tools(Vernier Calipers, Micrometer, Telescope gauges, Dial bore gauges, Dial indicators, straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge.) following safety precautions. (Mapped NOS: ASC/N1404)
  1. Duration :- Professional Skill 115  Hrs; Professional Knowledge 30  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Admission & introduction to the trade:
    • Introduction to the Course duration, course content, study of the syllabus.
    • General rule pertaining to the Institute, facilities available– Hostel, Recreation, Medical and Library working hours and time table
    • Occupational Safety & Health
    • Importance of Safety and general Precautions to be observed in the shop.
    • Basic first aid, safety signs – for Danger, Warning, caution & personal safety message.
    • Safe handling of Fuel Spillage, Fire extinguishers used for different types of fire.
    • Safe disposal of toxic dust, safe handling and Periodic testing of lifting equipment, Authorization of Moving & road testing vehicles.
    • Electrical safety tips.
    • Introduction to road safety and Automotive emissions.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 1. Familiarisation with institute, Job opportunities in the automobile sector, Machinery used in Trade. Types of work done by the students in the shop floor. (10Hrs)
  • 2. Importance of maintenance and cleanliness of Workshop. (10Hrs)
  • 3. Practice operation of different workshop equipment. (05 Hrs)
  • 4. Demonstrate Energy saving Tips of ITI electricity Usage.(05Hrs)

WEEK. NO. 02 & 03

    1. Reference Learning Outcome :- Check & perform Measuring & marking by using various Measuring & Marking tools(Vernier Calipers, Micrometer, Telescope gauges, Dial bore gauges, Dial indicators, straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge.) following safety precautions. (Mapped NOS: ASC/N1404)
    2. Duration :- Professional Skill 115  Hrs; Professional Knowledge 30  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Hand & Power Tools:-
    • Marking scheme, Marking material-chalk, Prussian blue.
    • Cleaning tools- Scraper, wire brush, Emery paper,
    • Description, care and use of Surface plates, steel rule, measuring tape, try square.
    • Callipers-inside and outside.
    • Dividers, surface gauges, scriber, punches-prick punch, centre punch, pin punch, hollow punch, number and letter punch.
    • Chisel-flat, cross-cut.
    • Hammer- ball pein, lump, mallet.
    • Screw drivers-blade screwdriver, Phillips screw driver, Ratchet screwdriver.
    • Allen key, bench vice & C-clamps,
    • Spanners- ring spanner, open end spanner & the combination spanner, universal adjustable open end spanner.
    • Sockets & accessories,
    • Pliers – Combination pliers, multi grip, long nose, flat-nose, Nippers or pincer pliers, Side cutters, Tin snips, Circlips pliers, external circlips pliers.
    • Air impact wrench, air ratchet, wrenches- Torque wrenches, pipe wrenches,
    • car jet washers Pipe flaring & cutting tool,
    • pullers-Gear and bearing.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 5. Practice using all marking aids, like steel rule with spring callipers, dividers, scriber, punches, Chisel etc.(15 Hrs)
  • 6. Layout a work piece- for line, circle, arcs and circles. (5 Hrs)
  • 7. Practice to remove wheel lug nuts with use of an air impact wrench.(15 Hrs)
  • 8. Practice on General workshop tools & power tools. (10 Hrs)

WEEK. NO. 04  

    1. Reference Learning Outcome :- Check & perform Measuring & marking by using various Measuring & Marking tools(Vernier Calipers, Micrometer, Telescope gauges, Dial bore gauges, Dial indicators, straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge.) following safety precautions. (Mapped NOS: ASC/N1404)
    1. Duration :- Professional Skill 115  Hrs; Professional Knowledge 30  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Systems of measurement,
    • Description, care & use of – Micrometers- Outside and depth micrometer, Micrometer adjustments,
    • Vernier callipers
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 9. Carryout Measuring practice on Cam height, Camshaft Journal dia, crankshaft journal dia, Valve stem dia, piston diameter, and piston pin dia with outside Micrometers. (5 Hrs)
  • 10. Carryout Measuring practice on the height of the rotor of an oil pump from the surface of the housing or any other auto component measurement with depth micrometer. (5 Hrs)
  • 11. Carryout Measuring practice on valve spring free length. (5 Hrs)
  • 12. Carryout Measuring practice on cylinder bore for taper and out-of-round with Dial bore gauges.(5 Hrs)

WEEK. NO. 05 

    1. Reference Learning Outcome :- Check & perform Measuring & marking by using various Measuring & Marking tools(Vernier Calipers, Micrometer, Telescope gauges, Dial bore gauges, Dial indicators, straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge.) following safety precautions. (Mapped NOS: ASC/N1404)
    2. Duration :- Professional Skill 115  Hrs; Professional Knowledge 30  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Telescope gauges,
    • Dial bore gauges,
    • Dial indicators,
    • straightedge,
    • feeler gauge,
    • thread pitch gauge,
    • vacuum gauge,
    • tire pressure gauge
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 13. Perform Measuring practice to measure wear on crankshaft end play, crankshaft run out, and valve guide with dial indicator. (5 Hrs)
  • 14. Perform Measuring practice to check the flatness of the cylinder head is warped or twisted with straightedge is used with a feeler gauge. (5 Hrs)
  • 15. Perform Measuring practice to check the end gap of a piston ring, piston-to-cylinder wall clearance with feeler gauge. (5 Hrs)
  • 16. Practice to check engine manifold vacuum with vacuum gauge. (5 Hrs)
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