FOUNDRYMAN WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 29

1. Reference Learning Outcome :- Make mould by various types of gate to produce different type of metal casting. Find out defects and visit industry to show different operation for casting making. (NOS:ISC/N9465)
2. Duration :- Professional Skill 100 Hrs.; Professional Knowledge 20 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Advantages of sprue gate & skim bob gates.
  • Wrought iron-manufacturing process- uses.
  • Copper manufacturing process –properties use.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 85. Prepare mould with relief sprue gate. (07 hrs)
• 86. Prepare mould with skim bob gate. (07 hrs)
• 87. Make a casting with cast iron. (07 hrs)
• 88. Find out defects. (01 hr)

WEEK. NO. 30

1. Reference Learning Outcome :- Make mould by various types of gate to produce different type of metal casting. Find out defects and visit industry to show different operation for casting making. (NOS:ISC/N9465)
2. Duration :- Professional Skill 100 Hrs.; Professional Knowledge 20 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Manufacturing process properties and use of aluminium.
  • Properties of grey iron.
  • Microstructure, fracture, mechanical test-tensile test, hardness test etc.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 89. Prepare mould with horn gate [Gear wheel type pattern]. (08 hrs)
• 90. Industrial visit to observe the special casting process machine moulding process, operation of different furnaces sand reconditioning process, inspection of casting, fettling process etc. (08 hrs))

WEEK. NO. 31

1. Reference Learning Outcome :-Make an extra thick casting & finish it. (NOS:ISC/N9466)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 06 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Manufacturing process of copper base alloys, aluminium base.
  • Brief information about cupola furnace.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 91. Prepare mould for extra thick casting with large feeder heads. (18 hrs)
• 92.Make casting with cast iron.(04 hrs)
• 93.Fettle the casting. (03 hrs)

WEEK. NO. 32

1. Reference Learning Outcome :-Reline & prepare different types of furnaces for melting cast metals. (NOS:ISC/N9467)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 10 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Brief information about blast furnace, Brief information about open hearth furnace, air furnace, paddling furnace and convertors.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 94. Reline the pit furnace. (06 hrs)
• 95. Show a video show for operation of blast furnace. (01 hrs)
• 96. Relining the oil fired furnace. (06 hrs)

WEEK. NO. 33

1. Reference Learning Outcome :-Reline & prepare different types of furnaces for melting cast metals. (NOS:ISC/N9467)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 10 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Heat treatment of casting.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 97. Reline of ladle. (03 hrs)
• 98. Pre heat of ladle. (01 hrs)
• 99.Reline of muffle furnace.(08 hrs)

WEEK. NO. 34

1. Reference Learning Outcome :-Make core by using linseed oil &IVP oils. (NOS:ISC/N9468)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Calculation of ferrostatic pressure.
  • Calculation of weight required on a mould.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 100.Prepare simple oil sand core by using linseed oil. (15 hrs)
• 101.Prepare oil sand core by IVP oils. (10 hrs)

WEEK. NO. 35

1. Reference Learning Outcome :-Prepare mould without pattern & with sweep pattern (NOS:ISC/N9469)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Calculation of molten metal required for different size mould (Aluminium, brass, copper, C.I. etc.)

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 102.Prepare simple, regular shape mould without pattern (by cutting practice). (12 hrs)
• 103.Make mould by ram up core. (13 hrs)

WEEK. NO. 36

1. Reference Learning Outcome :-Make casting by die casting process & yield percentage of casting. (NOS:ISC/N9470)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Cost estimate of simple castings of different metals.
  • Low pressure, high pressure, gravity die casting process.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 104.Prepare simple casting by gravity die casting. (22hrs)
• 105.Calculation yield percentage.(03hrs)

WEEK. NO. 37

1. Reference Learning Outcome :-Make casting by investment casting process & binder less process. (NOS:ISC/N9471
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Foundry mechanization- layout of a small foundry- list of material handling equipments and their use.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 106.Prepare simple casting by investment casting process.(13hrs)
• 107.Prepare simple casting with binder less dry sand process. (12hrs)