FOUNDRYMAN WEEK WISE NSQF SYLLABUS (SPILT UP)

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WEEK. NO. 16

  1. Reference Learning Outcome :-Perform metal working such as marking, sawing, filling, grinding, drilling etc. (NOS:ISC/N9460)
  2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Description, specification and use of common, marking measuring, sawing, chipping and filing instruments used in metal work.
    • Types of grinders – Brief information about other metal cutting equipments.
    • Various types of drill bits and drilling machine.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 46. Metal working – Marking and sawing on straight line – chipping and filling to desired size on different metals. (10 hrs)
  • 47. Grinding the metals to desire size by pedestal grinder and flexible shaft grinder. (10 hrs)
  • 48. Drilling on various metals. (05 hrs)

WEEK. NO. 17 

  1. Reference Learning Outcome :-Make casting of aluminum by melting on Induction furnace & identify defects.(NOS:ISC/N9461)
  2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Induction furnace types- construction, operation and maintenance.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 49. Prepare induction furnace for charging, prepare charges for charging, operate and melt aluminium and pour aluminium into the mould and identify defects.(25 hrs)

WEEK. NO. 18 

  1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
  2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Description of dry sand mould.
    • Brief description types, advantages & disadvantages of die casting, centrifugal casting and ceramic moulding process.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 50.Prepare dry sand mould with odd sided pattern and make casting.(10 hrs)
  • 51.Fettle the casting (07 hrs)
  • 52. Find out defect. (08 hrs)

WEEK. NO. 19 

  1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
  2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Slush casting process, continuous casting process, permanent mould casting process;
    • Nishiyama process (by using ferrosilicon powder) common casting defects appearance- causes and remedies- salvaging of casting. (
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 53.Prepare a loam sand mould for pan shape casting. (10 hrs)

WEEK. NO. 20 

  1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
  2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Slush casting process, continuous casting process, permanent mould casting process;
    • Nishiyama process (by using ferrosilicon powder) common casting defects appearance- causes and remedies- salvaging of casting
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 54. Prepare a pit mould on foundry floor. (05 hrs)
  • 55. Prepare a mould with pattern having cover core print, assemble cover core in mould and cast by cast iron. (10 hrs)
  • 56. Find out all defects. (02 hrs)
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