FOUNDRYMAN WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 21

1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Fettling of casting knock out and removal and removal of casting from mould removal of gates & risers;
  • Fins & unwanted projection – surface cleaning trimming and finishing.
  • Inspection of casting – destructive method – non-destructive materials used in foundry and their grades as per I.S.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 57.Prepare simple CO2 mould.(07 hrs)
• 58. Prepare simple CO2 core. (08 hrs)
• 59.Assemble in CO2 mould core.(05 hrs)
• 60.Make a casting by C.I. (02 hrs)
• 61. Fettle the casting. (02 hrs)
• 62.List out casting defects. (01 hrs)

WEEK. NO. 22

1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Binders – Common binders used in foundry and their application and their grades as per I.S.
  • Common “Facing Materials” used in foundry and their application and their grades as per
  • I.S. Casting design functional design, simplification of foundry practice. Metallurgical design, economic consideration.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 63. Prepare mould for setting “Balancing core” and set balanced core in mould with the help of chaplets. (18 hrs)
• 64. Make an aluminium casting using pit furnace. (03 hrs)
• 65.Fettle the casting. (02 hrs)

WEEK. NO. 23

1. Reference Learning Outcome :- Make a casting, fettle the casting & calculation yield percentage. (NOS:ISC/N9463)
2. Duration :- Professional Skill 50 Hrs.; Professional Knowledge 08 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Common “Fluxes” used in foundry and their application.
  • Specification

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 66. Prepare a mould for setting “Hanging core and set hanging core in mould with the help of chaplets”. (15 hrs)
• 67. Make a casting. (05 hrs)
• 68.Fettle the casting.(03 hrs)
• 69. Find out yield percentage. (02 hrs)

WEEK. NO. 24

1. Reference Learning Outcome :- Make a casting, fettle the casting & calculation yield percentage. (NOS:ISC/N9463)
2. Duration :- Professional Skill 50 Hrs.; Professional Knowledge 08 Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Function of chills, densers.
  • Different between ferrous & non-ferrous metals. Physical & mechanical properties of metals.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 70. Prepare a mould using chills, densers. (20 hrs)
  71. Make a casting. (04 hrs)
  72. Show a video chart of ferrous & non-ferrous metals. (01 hr)