FOUNDRYMAN WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 01

  1. Reference Learning Outcome :- Categorize different types of tools, equipment & raw material used in foundry following safety precautions. (NOS:ISC/N9453)
  1. Duration :- Professional Skill 40  Hrs; Professional Knowledge 08  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • All necessary guidance to be provided to the newcomers to become familiar with the working of Industrial Training Institute system including store’s procedures.
    • Soft skills, its importance and job area after completion of training.
    • Importance of safety and general precautions observed in the in the industry/shop floor.
    • Introduction of First aid. Operation of electrical mains and electrical safety.
    • Introduction of PPEs.
    • Response to emergencies e.g. power failure, fire, and system failure.
    • Importance of housekeeping & good shop floor practices.
    • Introduction to 5S concept & its application.
    • Occupational Safety & Health: Health, Safety and Environment guidelines, legislations & regulations as applicable.
    • Basic understanding on Hot work, confined space work and material handling equipment.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 1. Importance of trade training, List of tools & Machinery used in the trade.(01 hr)
  • 2. Safety attitude development of the trainee by educating them to use Personal Protective Equipment (PPE).(04 hrs)
  • 3. First Aid Method and basic training. (02 hrs)
  • 4. Safe disposal of waste materials like cotton waste, metal chips/burrs etc. (02 hrs)
  • 5. Hazard identification and avoidance. (02 hrs)
  • 6. Safety signs for Danger, Warning, caution & personal safety message. (01 hr)
  • 7. Preventive measures for electrical accidents & steps to be taken in such accidents. (02 hrs)
  • 8. Use of Fire extinguishers. (03 hrs)
  • 9. Practice and understand precautions to be followed while working in fitting jobs. (02 hrs)
  • 10. Safe use of tools and equipment used in the trade. (01 hr)

WEEK. NO. 02  

  1. Reference Learning Outcome :- Perform basic workshop operations using suitable tools for fitting, riveting, drilling etc. observing suitable care & safety following safety precautions. (Mapped NOS: ELE/N1002)
  2. Duration :- Professional Skill 65  Hrs; Professional Knowledge 10  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • History of Foundry Industries, development of foundry in India.
    • Importance of foundry Industries. Types of foundries, Advantage of metal casting importance of quality and quality awareness.
    • Different tools &equipment used in foundry.
    • Different raw materials used in foundry Industries.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 11. Video show of large foundry industries in India.(04 hrs.)
  • 12. PPT show of various tools & equipment used in foundry. (04 hrs.)
  • 13. Identify each and every tools &equipment as per desired specification. (04 hrs.)
  • 14. PPT show of various raw materials used in foundry.(04 hrs.)
  • 15. Identify each raw materials used in foundry.(04 hrs.)

WEEK. NO. 03  

  1. Reference Learning Outcome :- Prepare sand mix for moulding. (NOS:ISC/N9454)
  2. Duration :- Professional Skill 25  Hrs; Professional Knowledge 04  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Specification tools & equipment.
    • Procedure of use of different tools & equipment.
    • Special casting process definition materials used composition, the process; use advantages and disadvantage of CO2 process and shell moulding process.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 16. Sieve the used sand with the help of riddle & shovel. (06 hrs)
  • 17. Sieve the used sand with power riddle. (06 hrs)
  • 18. Make Green sand mixture with tempering by shovel. (06 hrs)
  • 19. Make green sand mixture with tempering or moisturing by sand muller. (07 hrs)
  • 21. Measure AC and DC voltages using multi meter. (03 Hrs.)

WEEK. NO. 04 

  1. Reference Learning Outcome :- Perform different types of sand testing & find out result. (NOS:ISC/N9455
  2. Duration :- Professional Skill 25  Hrs; Professional Knowledge 04  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Sand testing different methods of moisture content test permeability test, clay content test, strength test, sand grain fineness test, refractoriness test of moulding sand.
    • Common types of natural & synthetic moulding sand as per IS 3343-1965 properties of moulding sand.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 20. Test moisture content of green sand with the help of moisture teller or infrared dryer. (05 hrs)
  • 21. Find out clay content of sand.(05 hrs)
  • 22. Find out permeability test of green sand with permeability tester.
    (05 hrs)
  • 23. Find out strength test with universal testing machine. (05 hrs)
  • 24. Find out grain fineness no. of moulding sand with sieve shaker tester. (05 hrs)
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