Reference Learning Outcome :- Categorize different types of tools, equipment & raw material used in foundry following safety precautions. (NOS:ISC/N9453)
Duration :- Professional Skill 40 Hrs; Professional Knowledge 08 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
All necessary guidance to be provided to the newcomers to become familiar with the working of Industrial Training Institute system including store’s procedures.
Soft skills, its importance and job area after completion of training.
Importance of safety and general precautions observed in the in the industry/shop floor.
Introduction of First aid. Operation of electrical mains and electrical safety.
Introduction of PPEs.
Response to emergencies e.g. power failure, fire, and system failure.
Importance of housekeeping & good shop floor practices.
Introduction to 5S concept & its application.
Occupational Safety & Health: Health, Safety and Environment guidelines, legislations & regulations as applicable.
Basic understanding on Hot work, confined space work and material handling equipment.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
1. Importance of trade training, List of tools & Machinery used in the trade.(01 hr)
2. Safety attitude development of the trainee by educating them to use Personal Protective Equipment (PPE).(04 hrs)
3. First Aid Method and basic training. (02 hrs)
4. Safe disposal of waste materials like cotton waste, metal chips/burrs etc. (02 hrs)
5. Hazard identification and avoidance. (02 hrs)
6. Safety signs for Danger, Warning, caution & personal safety message. (01 hr)
7. Preventive measures for electrical accidents & steps to be taken in such accidents. (02 hrs)
8. Use of Fire extinguishers. (03 hrs)
9. Practice and understand precautions to be followed while working in fitting jobs. (02 hrs)
10. Safe use of tools and equipment used in the trade. (01 hr)
WEEK. NO. 02
Reference Learning Outcome :- Perform basic workshop operations using suitable tools for fitting, riveting, drilling etc. observing suitable care & safety following safety precautions. (Mapped NOS: ELE/N1002)
Duration :- Professional Skill 65 Hrs; Professional Knowledge 10 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
History of Foundry Industries, development of foundry in India.
Importance of foundry Industries. Types of foundries, Advantage of metal casting importance of quality and quality awareness.
Different tools &equipment used in foundry.
Different raw materials used in foundry Industries.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
11. Video show of large foundry industries in India.(04 hrs.)
12. PPT show of various tools & equipment used in foundry. (04 hrs.)
13. Identify each and every tools &equipment as per desired specification. (04 hrs.)
14. PPT show of various raw materials used in foundry.(04 hrs.)
15. Identify each raw materials used in foundry.(04 hrs.)
WEEK. NO. 03
Reference Learning Outcome :- Prepare sand mix for moulding. (NOS:ISC/N9454)
Duration :- Professional Skill 25 Hrs; Professional Knowledge 04 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Specification tools & equipment.
Procedure of use of different tools & equipment.
Special casting process definition materials used composition, the process; use advantages and disadvantage of CO2 process and shell moulding process.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
16. Sieve the used sand with the help of riddle & shovel. (06 hrs)
17. Sieve the used sand with power riddle. (06 hrs)
18. Make Green sand mixture with tempering by shovel. (06 hrs)
19. Make green sand mixture with tempering or moisturing by sand muller. (07 hrs)
21. Measure AC and DC voltages using multi meter. (03 Hrs.)
WEEK. NO. 04
Reference Learning Outcome :- Perform different types of sand testing & find out result. (NOS:ISC/N9455
Duration :- Professional Skill 25 Hrs; Professional Knowledge 04 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Sand testing different methods of moisture content test permeability test, clay content test, strength test, sand grain fineness test, refractoriness test of moulding sand.
Common types of natural & synthetic moulding sand as per IS 3343-1965 properties of moulding sand.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
20. Test moisture content of green sand with the help of moisture teller or infrared dryer. (05 hrs)
21. Find out clay content of sand.(05 hrs)
22. Find out permeability test of green sand with permeability tester.
(05 hrs)
23. Find out strength test with universal testing machine. (05 hrs)
24. Find out grain fineness no. of moulding sand with sieve shaker tester. (05 hrs)
