Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
Duration :- Professional Skill 100 Hrs; Professional Knowledge 20 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Importance of safety and general precautions observed in the in the industry/shop floor.
All necessary guidance to be provided to the new comers to become familiar with the working of Industrial Training Institute system including stores procedures.
Soft Skills: its importance and Job area after completion of training.
Introduction of First aid.
Operation of electrical mains.
Introduction of PPEs.
Introduction to 5S concept & its application.
Response to emergencies e.g.; power failure, fire, and system failure.
Introduction to Grinding trade and machine safety precautions according to IS: 1991-1962.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
1. Importance of trade training. (02 hrs)
2. List of tools & Machinery used in the trade. (02 hrs)
3. Health & Safety: Introduction to safety equipments and their uses. (02 hrs)
4. Introduction of First-aid. (01 hr)
5. Operation of Electrical mains. (02 hrs)
6. Occupational Safety. (02 hrs)
7. Health Importance of housekeeping & good shop floor practices. (02 hrs)
8. Safety and Environment guidelines. Legislations & regulations as applicable. (02 hrs)
9. Disposal procedure of waste materials like cotton waste, metal chips/burrs etc. (03 hrs)
10. Personal protective Equipment’s (PPE):- Basic injury prevention. (03 hrs)
11. Hazard identification and avoidance. (03 hrs)
12. Safety signs for Danger, Warning, caution & personal safety message. (02 hrs)
13. Preventive measures for electrical accidents & steps to be taken in such accidents.Use of Fire extinguishers. (02 hrs)
WEEK. NO. 02
Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
Duration :- Professional Skill 100 Hrs; Professional Knowledge 20 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Description of hand tools, Safety precautions, care and maintenance and material from which they are made.
Ferrous and nonferrous metal and their identification by different methods.
Heat treatment of metals, its importance, various methods of heat treatment such as hardening, tempering, normalizing, annealing etc.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
14. Identify of tools & equipment’s as per desired specifications for marking & sawing (Hand tools, Fitting tools & Measuring tools) (05 hrs)
15. Select material as per application, Inspect visually of raw material for rusting, scaling, corrosion etc. (05 hrs)
16. Mark out lines on job, (04 hrs)
17. Grip suitably in vice, cut different types of metals of different sections to given dimensions by a Hacksaw. (6 hrs)
18. Mark, punch and grind on pedestal grinder. (03 hrs)
WEEK. NO. 03
Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
Duration :- Professional Skill 100 Hrs; Professional Knowledge 20 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Theory of Semi precision measuring instruments.
General measuring tools (used in grinding shop) their description, use care and maintenance.
Relation between drill & tap sizes, care of taps and dies and their correct use.
Types, properties and selection of coolants and lubricants.
Brief description of drilling machine use and care.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
19. Measure different types of jobs by steel rule, caliper etc. and put dimension on freehand drawing (05 hrs)
20. Taper by angular protractor. (03 hrs)
21. Drill different sizes of holes by hand, Ream the holes, (05 hrs)
22. Make thread in drilled holes by tap. (02 hrs)
23. Prepare thread on a round bar (02 hrs)
24. Match an internal and external thread cutting with taps and dies using coolants. (03 hrs)
25. Drill different sizes of holes by machine. (04 hrs)
WEEK. NO. 04
Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
Duration :- Professional Skill 100 Hrs; Professional Knowledge 20 Hrs (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-
Knowledge of tool fixing and job holding device on drilling machine.
Knowledge of different types of files according to cut and shape.
Methods of filing operation.
Knowledge of surface finish accuracy by filing.
TRADE PRACTICAL (Professional Skills With Indicative Hours) :- Job no. & Name of the Practical
26. Use of screw drivers, spanners, pliers etc. (03 hrs)
27. Make simple fitting job within accuracy ±0.4. (5 Hrs)
28. File a MS flat as given dimension. (12 hrs)
29. Make simple fitting job within accuracy ±0.2. (5 Hrs)
