27 Apr 2024

MACHINIST GRINDER 1st year WEEK WISE NSQF SYLLABUS (SPILT UP)

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WEEK. NO. 01

  1. Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 100  Hrs; Professional Knowledge 20  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Importance of safety and general precautions observed in the in the industry/shop floor.
    • All necessary guidance to be provided to the new comers to become familiar with the working of Industrial Training Institute system including stores procedures.
    • Soft Skills: its importance and Job area after completion of training.
    • Introduction of First aid.
    • Operation of electrical mains.
    • Introduction of PPEs.
    • Introduction to 5S concept & its application.
    • Response to emergencies e.g.; power failure, fire, and system failure.
    • Introduction to Grinding trade and machine safety precautions according to IS: 1991-1962.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 1. Importance of trade training. (02 hrs)
  • 2. List of tools & Machinery used in the trade. (02 hrs)
  • 3. Health & Safety: Introduction to safety equipments and their uses. (02 hrs)
  • 4. Introduction of First-aid. (01 hr)
  • 5. Operation of Electrical mains. (02 hrs)
  • 6. Occupational Safety. (02 hrs)
  • 7. Health Importance of housekeeping & good shop floor practices. (02 hrs)
  • 8. Safety and Environment guidelines. Legislations & regulations as applicable. (02 hrs)
  • 9. Disposal procedure of waste materials like cotton waste, metal chips/burrs etc. (03 hrs)
  • 10. Personal protective Equipment’s (PPE):- Basic injury prevention. (03 hrs)
  • 11. Hazard identification and avoidance. (03 hrs)
  • 12. Safety signs for Danger, Warning, caution & personal safety message. (02 hrs)
  • 13. Preventive measures for electrical accidents & steps to be taken in such accidents.Use of Fire extinguishers. (02 hrs)

WEEK. NO. 02  

  1. Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 100  Hrs; Professional Knowledge 20  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Description of hand tools, Safety precautions, care and maintenance and material from which they are made.
    • Ferrous and nonferrous metal and their identification by different methods.
    • Heat treatment of metals, its importance, various methods of heat treatment such as hardening, tempering, normalizing, annealing etc.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 14. Identify of tools & equipment’s as per desired specifications for marking & sawing (Hand tools, Fitting tools & Measuring tools) (05 hrs)
  • 15. Select material as per application, Inspect visually of raw material for rusting, scaling, corrosion etc. (05 hrs)
  • 16. Mark out lines on job, (04 hrs)
  • 17. Grip suitably in vice, cut different types of metals of different sections to given dimensions by a Hacksaw. (6 hrs)
  • 18. Mark, punch and grind on pedestal grinder. (03 hrs)

WEEK. NO. 03  

  1. Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 100  Hrs; Professional Knowledge 20  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Theory of Semi precision measuring instruments.
    • General measuring tools (used in grinding shop) their description, use care and maintenance.
    • Relation between drill & tap sizes, care of taps and dies and their correct use.
    • Types, properties and selection of coolants and lubricants.
    • Brief description of drilling machine use and care.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 19. Measure different types of jobs by steel rule, caliper etc. and put dimension on freehand drawing (05 hrs)
  • 20. Taper by angular protractor. (03 hrs)
  • 21. Drill different sizes of holes by hand, Ream the holes, (05 hrs)
  • 22. Make thread in drilled holes by tap. (02 hrs)
  • 23. Prepare thread on a round bar (02 hrs)
  • 24. Match an internal and external thread cutting with taps and dies using coolants. (03 hrs)
  • 25. Drill different sizes of holes by machine. (04 hrs)

WEEK. NO. 04 

  1. Reference Learning Outcome :- Plan and organize the work to make job as per specification applying different types of basic fitting operation and check for dimensional accuracy by using steel rule, caliper etc. [Basic Fitting operation- marking, hack sawing, chiseling, filing, drilling, reaming, taping, off-hand grinding etc. accuracy±0.25mm] following safety precautions. (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 100  Hrs; Professional Knowledge 20  Hrs  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Knowledge of tool fixing and job holding device on drilling machine.
    • Knowledge of different types of files according to cut and shape.
    • Methods of filing operation.
    • Knowledge of surface finish accuracy by filing.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 26. Use of screw drivers, spanners, pliers etc. (03 hrs)
  • 27. Make simple fitting job within accuracy ±0.4. (5 Hrs)
  • 28. File a MS flat as given dimension. (12 hrs)
  • 29. Make simple fitting job within accuracy ±0.2. (5 Hrs)