FOUNDRYMAN WEEK WISE NSQF SYLLABUS (SPILT UP)

WEEK. NO. 16

1. Reference Learning Outcome :-Perform metal working such as marking, sawing, filling, grinding, drilling etc. (NOS:ISC/N9460)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Description, specification and use of common, marking measuring, sawing, chipping and filing instruments used in metal work.
  • Types of grinders – Brief information about other metal cutting equipments.
  • Various types of drill bits and drilling machine.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 46. Metal working – Marking and sawing on straight line – chipping and filling to desired size on different metals. (10 hrs)
• 47. Grinding the metals to desire size by pedestal grinder and flexible shaft grinder. (10 hrs)
• 48. Drilling on various metals. (05 hrs)

WEEK. NO. 17 

1. Reference Learning Outcome :-Make casting of aluminum by melting on Induction furnace & identify defects.(NOS:ISC/N9461)
2. Duration :- Professional Skill 25 Hrs.; Professional Knowledge 04 Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Induction furnace types- construction, operation and maintenance.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 49. Prepare induction furnace for charging, prepare charges for charging, operate and melt aluminium and pour aluminium into the mould and identify defects.(25 hrs)

WEEK. NO. 18 

1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Description of dry sand mould.
  • Brief description types, advantages & disadvantages of die casting, centrifugal casting and ceramic moulding process.

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 50.Prepare dry sand mould with odd sided pattern and make casting.(10 hrs)
• 51.Fettle the casting (07 hrs)
• 52. Find out defect. (08 hrs)

WEEK. NO. 19 

1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Slush casting process, continuous casting process, permanent mould casting process;
  • Nishiyama process (by using ferrosilicon powder) common casting defects appearance- causes and remedies- salvaging of casting. (

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 53.Prepare a loam sand mould for pan shape casting. (10 hrs)

WEEK. NO. 20 

1. Reference Learning Outcome :-Prepare mould by different moulding process, make cast iron castings identify defects. (NOS:ISC/N9462)
2. Duration :- Professional Skill  100 Hrs.; Professional Knowledge 24  Hrs.(for above learning out come)

TRADE THEORY (Professional Knowledge ) :- 

• • Slush casting process, continuous casting process, permanent mould casting process;
  • Nishiyama process (by using ferrosilicon powder) common casting defects appearance- causes and remedies- salvaging of casting

TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical

• 54. Prepare a pit mould on foundry floor. (05 hrs)
• 55. Prepare a mould with pattern having cover core print, assemble cover core in mould and cast by cast iron. (10 hrs)
• 56. Find out all defects. (02 hrs)