FITTER 2nd YEAR WEEK WISE NSQF SYLLABUS (SPILT UP)

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WEEK. NO. 01

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  1. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Screws: material, designation, specifications, Property classes (e.g. 9.8 on screw head),
    • Tools for tightening/ loosening of screw or bolts,
    • Torque wrench, screw joint calculation uses.
    • Power tools: its constructional features, uses & maintenance.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 115. Make ‘H’ fitting. (13 hrs.)
  • 116. Power tools: Practice operation of power tool for fastening. (5 hrs.)
  • 117. Tightening of bolt/ screw with specified torque. (2 hrs.)
  • 118. Selection of right tool as for Tightening or loosening of screw/bolt as per accessibility. (1 hr.)

WEEK. NO. 02

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  1. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Locking device: Nuts- types (lock nut castle nut, slotted nuts, swam nut, grooved nut) Description and use.
    • Various types of keys, allowable clearances & tapers, types,
    • uses of key pullers.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 119. Assembly sliding for using keys, dowel pin and screw, ± 0.02 mm accuracy on plain surface and testing of sliding fitting job. (13 hrs.)
  • 120. File & fit angular mating surface within an accuracy of ± 0.02 mm & 10 minutes angular fitting. (12 hrs.)

WEEK. NO. 03

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Special files: types (pillar, Dread naught, Barrow, warding) description & their uses.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 121. Drill through and blind holes at an angle using swivel table of drilling machine. (09 hrs.)
  • 122. Precision drilling, reaming and tapping and Test- Job. (12 hrs.)

WEEK. NO. 04

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 123. Make Dovetailed fitting and radius fitting. (18hrs.)

WEEK. NO. 05

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Slip gauge: Necessity of using, classification & accuracy, set of blocks (English and Metric).
    • Details of slip gauge. Metric sets 46: 103: 112.
    • Wringing and building up of slip gauge and care and maintenance.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical
  • 124. File and fit, combined fit with straight, angular surface with ± 0.02 mm accuracy and check adherence to specification and quality standards using equipment like Vernier-calipers, micrometresetc.(18 hrs.)

WEEK. NO. 06

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Application of slip gauges for measuring,
    • Sine Bar-Principle, application & specification.
    • Procedure to check adherence to specification and quality standards
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical 
  • 125. Drilling and reaming, small dia. holes to accuracy & correct location for fitting. (4 hrs.)
  • 126. Perform drilling using ‘V’ block and a clamp. (1 hrs.)
  • 127. Make male and female fitting parts, drill and ream holes not less than 12.7 mm. (18 hrs.)

WEEK. NO. 07

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
  1. TRADE THEORY (Professional Knowledge ) :-  
      • Lapping: Application of lapping, material for lapping tools, lapping abrasives, charging of lapping tool.
      • Surface finish importance, equipment for testing-terms relation to surface finish.
      • Equipment for tasting surfaces quality – dimensional tolerances of surface finish.
    TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical 
    • 128. Make Sliding Diamond fitting. (22 hrs.)
    • 129. Lap flat surfaces using lapping plate. (5 hrs.)

WEEK. NO. 08  

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Honing: Application of honing, material for honing, tools shapes, grades, honing abrasives.
    • Frosting- its aim and the methods of performance.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 130. Prepare Stepped keyed fitting and test job. (16 hrs.)
  • 131. Lapping holes and cylindrical surfaces. (5 hrs.)

WEEK. NO. 09

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Metallurgical and metal working processes such as Heat treatment,
    • various heat treatment methods -normalizing, annealing, hardening and tempering, purpose of each method, tempering colour chart.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 132. Dovetail and Dowel pin assembly. (16 hrs.)
  • 133. Scrape cylindrical bore. (5 hrs.)

WEEK. NO. 10

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Annealing and normalizing,
    • Case hardening and carburising and its methods,
    • process of carburising (solid, liquid and gas).
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 134. Scrapping cylindrical bore and to make a fit-(12 hrs.)
  • 135. Scrapping cylindrical taper bore and check taper angle with sine bar. (08 hrs.)

WEEK. NO. 11

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Tapers on keys and cotters permissible by various standards.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical 
  • 136. Make a cotter jib assembly. (20 hrs.)

WEEK. NO. 12

  1. Reference Learning Outcome :-  Make & assemble components of different mating surfaces as per required tolerance by different surface finishing operations using different fastening components, tools and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting, Combined fitting; Different surface finishing operations – Scraping, Lapping and Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters; Different fastening tools-hand operated & power tools, Required tolerance – ±0.02mm, angular tolerance ± 10 min.] (Mapped NOS: CSC/N0304)

  2. Duration :- Professional Skill 255 Hrs; Professional Knowledge 70  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • The various coatings used to protect metals, protection coat by heat and electrical deposit treatments.
    • Treatments to provide a pleasing finish such as chromium silver plating, nickel plating and galvanizing.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 137. Hand reams and fit taper pin. (12 hrs.)
  • 138. Drilling and reaming holes in correct location, fitting dowel pins, stud, and bolts. (08 hrs.)

WEEK. NO. 13

  1. Reference Learning Outcome :- Make different gauges by using standard tools & equipment and checks for specified accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy – ±0.02mm] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 113 Hrs; Professional Knowledge 30  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Gauges and types of gauge commonly used in gauging
    • finished product-Method of selective assembly ‘Go’ system of gauges,
    • hole plug basis of standardization. 
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 139. Making a snap gauge for checking a dia. of 10 ± 0.02 mm. (20 hrs.)

WEEK. NO. 14

  1. Reference Learning Outcome :- Make different gauges by using standard tools & equipment and checks for specified accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy – ±0.02mm] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 113 Hrs; Professional Knowledge 30  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Bearing-Introduction, classification (Journal and Thrust), Description of each,
    • ball bearing: Single row, double row, description of each, and advantages of double row.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 140. Scrape external angular mating surface and check angle with sine bar. (15 hrs.)
  • 141. Scrape on internal surface and check. (10 hrs.)

WEEK. NO.  15

  1. Reference Learning Outcome :- Make different gauges by using standard tools & equipment and checks for specified accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy – ±0.02mm] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 113 Hrs; Professional Knowledge 30  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Roller and needle bearings: Types of roller bearing. Description & use of each.
    • Method of fitting ball and roller bearings
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 142. Practice in dovetail fitting assembly and dowel pins and cap screws assembly. (16 hrs.)
  • 143. Industrial visit. (5 hrs.)

WEEK. NO. 16

  1. Reference Learning Outcome :- Make different gauges by using standard tools & equipment and checks for specified accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy – ±0.02mm] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 113 Hrs; Professional Knowledge 30  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Bearing metals – types, composition and uses.
    • Synthetic materials for bearing:
    • The plastic laminate materials, their properties and uses in bearings such as phenolic, Teflon polyamide (nylon).
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 144. Preparation of gap gauges. (12 hrs.)
  • 145. Perform lapping of gauges (hand lapping only) (10 hrs.)

WEEK. NO. 17

  1. Reference Learning Outcome :- Make different gauges by using standard tools & equipment and checks for specified accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy – ±0.02mm] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 113 Hrs; Professional Knowledge 30  Hrs.  (for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • The importance of keeping the work free from rust and corrosion.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 146. Preparation of drill gauges. (10 hrs.)
  • 147. File and fit straight and angular surfaces internally. (13 hrs.)
  • 148. Identify different ferrous metals by spark test (2 hrs.)

WEEK. NO. 18

  1. Reference Learning Outcome :-  Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings with pipes and test for leakages.[Range of skills – Cutting, Threading, Flaring, Bending and Joining] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 62 Hrs.; Professional Knowledge  18  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Pipes and pipe fitting- commonly used pipes.
    • Pipe schedule and standard sizes.
    • Pipe bending methods.
    • Use of bending fixture, pipe threads-Std.
    • Pipe threads Die and Tap, pipe vices.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 149. Flaring of pipes and pipe joints. (02 hrs.)
  • 150. Cutting & Threading of pipe length. (3 hrs.)
  • 151. Fitting of pipes as per sketch observing conditions used for pipe work. (10 hrs.)
  • 152. Bending of pipes- cold and hot. (06 hrs.)

WEEK. NO. 19

  1. Reference Learning Outcome :-  Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings with pipes and test for leakages.[Range of skills – Cutting, Threading, Flaring, Bending and Joining] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 62 Hrs.; Professional Knowledge  18  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Use of tools such as pipe cutters, pipe wrenches, pipe dies, and tap, pipe bending machine etc.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 153. Dismantling & assembling – globe valves, sluice valves, stop cocks, seat valves and non-return valve. (20 hrs.)

WEEK. NO. 20

  1. Reference Learning Outcome :-  Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings with pipes and test for leakages.[Range of skills – Cutting, Threading, Flaring, Bending and Joining] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 62 Hrs.; Professional Knowledge  18  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Standard pipefitting-
    • Methods of fitting or replacing the above fitting, repairs and erection on rainwater drainage pipes and household taps and pipe work.
    • Inspection & Quality control -Basic SPC-Visual Inspection. 
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical 
  • 154. Fit & assemble pipes, valves and test for leakage & functionality of valves. (18 hrs.)
  • 155. Visual inspection for visual defects e.g. dents, surface finish. (1 hr.)
  •  156. Measuring, checking and recording in control chart. (2 hrs.)

WEEK. NO. 21

  1. Reference Learning Outcome :- Make drill jig & produce components on drill machine by using jigs and check for correctness. (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 24 Hrs.; Professional Knowledge  6  Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :- 
    • Drilling jig-constructional features, types and uses.
    • Fixtures-Constructional features, types and uses.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical 
  • 157. Make a simple drilling jig. (20 hrs.)
  • 158. Use simple jigs and fixtures for drilling. (04 hrs.)

WEEK. NO. 22

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Aluminum and its alloys. Uses, advantages and disadvantages, weight and strength as compared with steel.
    • Non-ferrous metals such as brass, phosphor bronze, gunmetal, copper, aluminum etc. Their composition and purposes, where and why used, advantages for specific purposes, surface wearing properties of bronze and brass.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 159. Marking out for angular outlines, filing and fitting the inserts into gaps. (06 hrs.)
  • 160. Exercises on finished material such as aluminium/ brass/ copper / stainless steel, marking out, cutting to size, drilling, tapping etc. without damage to surface of finished articles. (09 hrs.)

WEEK. NO.  23

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Power transmission elements.
    • The object of belts, their sizes and specifications, materials of which the belts are made, selection of the type of belts with the consideration of weather, load and tension methods of joining leather belts.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 161. Making an adjustable spanner: – Marking out as per Blueprint, drilling, cutting, straight and curve filing, threading, cutting slot and cutting internal threads with taps. (16 hrs.)

WEEK. NO. 24

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Vee belts and their advantages and disadvantages, use of commercial belts, dressing and resin creep and slipping, calculation.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 162. Dismantling and mounting of pulleys. (12 hrs.)
  • 163. Making & replacing damaged keys. (12 hrs.)

WEEK. NO. 25 

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-   
    • Power transmissions- coupling types-flange coupling,-Hooks coupling-universal coupling and their different uses.
    • Pulleys-types-solid, split and ‘V’ belt pulleys, standard calculation for determining size crowning of faces-loose and fast pulleys-jockey pulley.
    • Types of drives-open and cross belt drives.
    • The geometrical explanation of the belt drivers at an angle.
    • Clutch: Type, positive clutch (straight tooth type, angular tooth type).
    • Chains, wire ropes and clutches for power transmission. Their types and brief description.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 164. Dismounting, repairing damaged gears and mounting and check for workability. (16 hrs.)
  • 165. Repair & replacement of belts and check for workability. (12 hrs.)

WEEK. NO. 26

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Power transmission –by gears, most common form spur gear, set names of some essential parts of the set-The pitch circles, Diametral pitch, velocity ratio of a gear set.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 166. Making of template/gauge to check involute profile. (17 hrs.)

WEEK. NO. 27

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Helical gear, herring bone gears, bevel gearing, spiral bevel gearing, hypoid gearing, pinion and rack, worm gearing, velocity ratio of worm gearing.
    • Repair of gear teeth by building up and dovetail method.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 167. Repair of broken gear tooth by stud and repair broker gear teeth by dovetail. (17 hrs.)

WEEK. NO. 28 

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Method or fixing geared wheels for various purpose drives.
    • General cause of the wear and tear of the toothed wheels and their remedies,
    • method of fitting spiral gears, helical gears, bevel gears, worm and worm wheels in relation to required drive.
    • Care and maintenance of gears.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 168. Make hexagonal slide fitting. (16 hrs.)
  • 169. Prepare different types of documentation as per industrial need by different methods of recording information. (04 hrs.)

WEEK. NO. 29

  1. Reference Learning Outcome :-Plan, dismantle, repair and assemble different damaged mechanical components used for power transmission & check functionality. [Different Damage Mechanical Components – Pulley, Gear, Keys, Jibs and Shafts.] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 152 Hrs.; Professional Knowledge 43 Hrs.(for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Fluid power, Pneumatics, Hydraulics, and their comparison,
    • Overview of a pneumatic system, Boyle’s law.
    • Overview of an industrial hydraulic system, Applications, Pascal’s Law.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 170. Marking out on the round sections for geometrical shaped fittings such as spline with 3 or 4 teeth. Finishing and fitting to size, checking up the faces for universality. (15 hrs.)

WEEK. NO. 30

  1. Reference Learning Outcome :- Construct circuit of pneumatics and hydraulics observing standard operating procedure& safety aspect.
  2. Duration :- Professional Skill 20 Hrs.; Professional Knowledge 7  Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :-  

    • Pneumatic valves:- Classification, Symbols of pneumatic components, 3/2-way valves (NO & NC types) (manually-actuated & pneumatically-actuated) & 5/2-way valves, Check valves, Flow control valves, One-way flow control valve
    • Pneumatic valves: Roller valve, Shuttle valve, Two-pressure valve
    • Electro-pneumatics: Introduction, 3/2-way single solenoid valve, 5/2-way single solenoid valve, 5/2-way double solenoid valve, Control components -Pushbuttons (NO & NC type) and Electromagnetic relay unit, Logic controls.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 177. Construct a control circuit for the control of a d/a pneumatic cylinder with momentary input signals. (4 hrs.)
  • 178. Construct a circuit for the direct & indirect control of a d/a pneumatic cylinder with a single & double solenoid valve. (08 hrs.)
  • 179. Dismantling &assembling of solenoid valves. (08hrs.)

WEEK. NO. 31

  1. Reference Learning Outcome :- Make different fit of components for assembling as per required tolerance observing principle of interchange ability and check for functionality. [Different Fit – Sliding, Angular, Step fit, ‘T’ fit, Square fit and Profile fit; Required tolerance: ±0.04 mm, angular tolerance: 30 min.] (Mapped NOS: CSC/N0304)
  2. Duration :- Professional Skill 126 Hrs.; Professional Knowledge 28 Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Vernier micrometer, material, parts, graduation, use, care and maintenance.
    • Calibration of measuring instruments.
    • Introduction to mechanical fasteners and its uses.
    • Screw thread micrometer: Construction, graduation and use.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 86. File and fit combined radius and angular surface (accuracy ± 0.5 mm), angular and radius fit. (15 hrs.)
  • 87. Locate accurate holes & make accurate hole for stud fit. (2 hrs.)
  • 88. Fasten mechanical components / sub-assemblies together using screws, bolts and collars using hand tools. (5 hrs.)

WEEK. NO. 32 

  1. Reference Learning Outcome :- Identify, dismantle, replace and assemble different pneumatics and hydraulics components. [Different components – Compressor, Pressure Gauge, Filter Regulator Lubricator, Valves and Actuators.]
  2. Duration :- Professional Skill 20 Hrs.; Professional Knowledge 7  Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • – Symbols of hydraulic components, Hydraulic oils –function, properties, and types, Contamination in oils and its control
    • – Hydraulic Filters – types, constructional features, and their typical installation locations, cavitation, Hazards & safety precautions in hydraulic systems
    • – Hydraulic reservoir & accessories, Pumps, Classification – Gear/vane/ piston types, Pressure relief valves – Direct acting and pilot-operated types
    • – Pipes, tubing, Hoses and fittings – Constructional details, Minimum bend radius, routing tips for hoses.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 180. Demonstrate knowledge of safety procedures in hydraulic systems (Demo by video) (04 hrs.)
  • 181. Identify hydraulic components – Pumps, Reservoir, Fluids, Pressure relief valve (PRV), Filters, different types of valves, actuators, and hoses (04 hrs.)
  • 182. Inspect fluid levels, service reservoirs, clean/replace filters (04 hrs.)
  • 183. Inspect hose for twist, kinks, and minimum bend radius, Inspect hose/tube fittings (04 hrs.)
  • 184. Identify internal parts of hydraulic cylinders, pumps/motors (04 hrs.)

WEEK. NO. 33 

  1. Reference Learning Outcome :- Construct circuit of pneumatics and hydraulics observing standard operating procedure& safety aspect.

  2. Duration :- Professional Skill 18 Hrs.; Professional Knowledge  5  Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :-  
    • – Hydraulic cylinders –Types
    • – Hydraulic motors –Types
    • – Hydraulic valves: Classification, Directional Control valves – 2/2- and 3/2-way valves
    • – Hydraulic valves: 4/2- and 4/3-way valves, Centre positions of 4/3-way valves
    • – Hydraulic valves: Check valves and Pilot-operated check valves, Load holding function
    • – Flow control valves: Types, Speed control methods – meter-in and meter-out
    • – Preventive maintenance & troubleshooting of pneumatic & hydraulic systems, System malfunctions due to contamination, leakage, friction, improper mountings, cavitation, and proper sampling of hydraulic oils.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 185. Construct a circuit for the control of a s/a hydraulic cylinder using a 3/2-way valve (Weight loaded d/a cylinder may be used as a s/a cylinder), 4/2- & 4/3-way valves. (8 hrs.)
  • 186. Maintenance, troubleshooting, and safety aspects of pneumatic and hydraulic systems (The practical for this component may demonstrated by video). (10 hrs.)

WEEK. NO.  34

  1. Reference Learning Outcome :- Plan & perform basic day to day preventive maintenance, repairing and check functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] (Mapped NOS:CSC/N0304)

  2. Duration :- Professional Skill 80 Hrs.; Professional Knowledge 23   Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge ) :-  
    1. Importance of Technical English terms used in industry –(in simple definition only)Technical forms, process charts, activity logs, in required formats of industry, estimation, cycle time, productivity reports, job cards.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 187. Dismantle, overhauling & assemble cross-slide & hand-slide of lathe carriage. (20 hrs.)

WEEK. NO. 35

  1. Reference Learning Outcome :- Plan & perform basic day to day preventive maintenance, repairing and check functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] (Mapped NOS:CSC/N0304)
  2. Duration :- Professional Skill 80 Hrs.; Professional Knowledge 23   Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Method of lubrication-gravity feed, force (pressure) feed, splash lubrication.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 188. Simple repair of machinery: – Making of packing gaskets. (04 hrs.)
  • 189. Check washers, gasket, clutch, keys, jibs, cotter, Circlip, etc. and replace/repair if needed. (04 hrs.)

WEEK. NO. 36 

    1. Reference Learning Outcome :- Plan & perform basic day to day preventive maintenance, repairing and check functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] (Mapped NOS:CSC/N0304)
    2. Duration :- Professional Skill 80 Hrs.; Professional Knowledge 23   Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Cutting lubricants and coolants: Soluble off soaps, suds-paraffin, soda water, common lubricating oils and their commercial names, selection of lubricants.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
    • 191. Dismantling, assembling of different types of bearing and check for functionality. (20 hrs.)

WEEK. NO. 37 

    1. Reference Learning Outcome :- Plan & perform basic day to day preventive maintenance, repairing and check functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] (Mapped NOS:CSC/N0304)
    2. Duration :- Professional Skill 80 Hrs.; Professional Knowledge 23   Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Washers-Types and calculation of washer sizes.
    • The making of joints and fitting packing.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
    • 192. Perform routine check of machine and do replenish as per requirement. (15 hrs.)

WEEK. NO. 38

  1. Reference Learning Outcome :-Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill Machine, Power Saw and Lathe]

  2. Duration :- Professional Skill 75  Hrs.; Professional Knowledge  16  Hrs. (for above learning out come)

TRADE THEORY (Professional Knowledge )  :-  
    • Lubrication and lubricants- purpose of using different types, description and uses of each type.
    • Method of lubrication. A good lubricant, viscosity of the lubricant, Main property of lubricant. How a film of oil is formed in journal Bearings.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 193. Inspection of Machine tools such as alignment, levelling. (10 hrs.)
  • 194. Accuracy testing of Machine tools such as geometrical parameters. (15 hrs.)

WEEK. NO. 39 & 40

  1. Reference Learning Outcome :-Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill Machine, Power Saw and Lathe]
  2. Duration :- Professional Skill 75  Hrs.; Professional Knowledge  16  Hrs. (for above learning out come)
TRADE THEORY (Professional Knowledge ) :-  
    • Foundation bolt: types (Lewis cotter bolt) description of each erection tools, pulley block, crowbar, spirit level, Plumb bob, wire rope, manila rope, wooden block.
    • The use of lifting appliances, extractor presses and their use.
    • Practical method of obtaining mechanical advantage.
    • The slings and handling of heavy machinery, special precautions in the removal and replacement of heavy parts.
TRADE PRACTICAL (Professional Skills  With Indicative Hours) :- Job no. & Name of the Practical  
  • 195. Practicing, making various knots, correct loading of slings, correct and safe removal of parts. (5 hrs.)
  • 196. Erect simple machines. (45 hrs.)
Engineering Drawing (For 2nd Year ): 40 Hrs.
  1. Reference Learning Outcome :-Read and apply drawing for different application in the field of work. 
  2. Duration :- Professional Knowledge E.D. – 40 Hrs. (for above learning out come)
 ENGINEERING Drawing  
  • • Reading of drawing of nuts, bolt, screw thread, different types of locking devices e.g., Double nut, Castle nut, Pin, etc.
    • Reading of foundation drawing
    • Reading of Rivets and rivetted joints, welded joints
    • Reading of drawing of pipes and pipe joints
    Reading of Job Drawing, Sectional View & Assembly view
WORKSHOP CALCULATION & SCIENCE (for 1st Year ) 40 Hrs.

  1. Reference Learning Outcome :- Demonstrate basic mathematical concept and principles to perform practical operations. Understand and explain basic science in the field of study.

  2. Duration :- Professional Knowledge WCS – 38 Hrs  (for above learning out come)
 
  • Friction
    Friction – Advantages and disadvantages, Laws of friction, co-efficient of friction, angle of friction, simple problems related to friction
    Friction – Lubrication
    Friction – Co- efficient of friction, application and effects of friction in workshop practice
  • Centre of Gravity
    Centre of gravity – Centre of gravity and its practical application
  • Area of cut out regular surfaces and area of irregular surfaces
    Area of cut out regular surfaces – circle, segment and sector of circle
    Related problems of area of cut out regular surfaces – circle, segment and sector of circle
    Area of irregular surfaces and application related to shop problems
  • Elasticity
    Elasticity – Elastic, plastic materials, stress, strain and their units and young’s modulus
    Elasticity – Ultimate stress and working stress
  • Heat Treatment
    Heat treatment and advantages
    Heat treatment – Different heat treatment process – Hardening, tempering, annealing, normalising and case hardening
  • Estimation and Costing
    Estimation and costing – Simple estimation of the requirement of material etc., as applicable to the trade
    Estimation and costing – Problems on estimation and costing

SYLLABUS FOR CORE SKILLS
1. Employability Skills for Both 1st & 2nd year (Common for all CTS trades) (120Hrs. + 60 Hrs.)

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry, wherever not available then group project is mandatory.

If any one has question or concerns, please feel free to write me on ititechguru@gmail.com

 

 

Thank you.

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